Why Solid Polycarbonate?
Solid polycarbonate is the material of choice for applications demanding maximum impact resistance, optical clarity, and long-term outdoor performance. Lighter than glass, far tougher than acrylic, and UV-stabilized to resist yellowing for decades.
- 250x stronger than standard glass
- 50% lighter than equivalent glass panels
- UV coating prevents yellowing and degradation
- Workable with standard woodworking tools
- Virtually unbreakable under normal conditions
How It Works
From dimensions to doorstep in four simple steps.
Enter Your Dimensions
Input width and length in inches — any size from 6" to 96".
Choose Thickness & Color
Select 3mm, 4.5mm, or 6mm in Clear, Smoky, or Bronze.
Cut to ±1/8"
Precision cut by our team in Vaughan, ON. No rough edges.
Fast Canada-Wide Shipping
Packed securely and shipped to your door across Canada.
Color & Thickness Options
Three premium colors, three thicknesses — all available custom cut to size.
Clear
Maximum light transmission for glazing, skylights, and display applications. Optically clear with excellent UV protection.
Available in 3mm · 4.5mm · 6mmSmoky
Neutral grey tint for privacy and glare reduction. Popular for pergolas, patio covers, and commercial facades.
Available in 3mm · 4.5mm · 6mmBronze
Warm bronze tint offering solar heat reduction and a premium aesthetic for roofing and architectural glazing.
Available in 3mm · 4.5mm · 6mmThickness Guide
Not sure which thickness to choose? Use this guide.
| Application | Recommended Thickness |
|---|---|
| Greenhouse Glazing | 3mm – 4.5mm |
| Pergola / Patio Roofing | 4.5mm – 6mm |
| Machine Guards | 6mm+ |
| Signage | 3mm |
| Skylights | 4.5mm – 6mm |
| Storefront / Security Glazing | 6mm |
Solid vs. Multiwall Polycarbonate
Choosing the right type depends on your priority: clarity & strength, or insulation & weight.
Solid Polycarbonate
- Maximum optical clarity
- Highest impact resistance
- Better for signage & glazing
- Single clean cut edge
- Available in 3mm, 4.5mm, 6mm
Glazing, signage, machine guards, security
Multiwall Polycarbonate
- Superior thermal insulation
- Lighter weight per sq ft
- Lower cost for large areas
- Great for greenhouse roofing
- Available in twin-wall & multi-wall
Greenhouse roofing, skylights, large patio covers
Not sure which type suits your project? Contact our team for a free recommendation.
Frequently Asked Questions
Everything you need to know about custom cut solid polycarbonate.
Yes, our solid polycarbonate sheets are custom cut to your exact dimensions with ±1/8" tolerance using CNC cutting equipment.
Solid polycarbonate is a single dense layer offering maximum clarity and impact resistance. Multiwall has internal ribs that trap air for better insulation, commonly used in greenhouse and skylight applications.
For pergola or patio roofing, 4.5mm to 6mm solid polycarbonate is recommended for durability against weather and impact.
Yes, solid polycarbonate is approximately 30x stronger than acrylic and more resistant to impact and cracking.
Most orders ship within 2-5 business days to Ontario, with Canada-wide delivery available.
Clear, Smoky, and Bronze, all custom cut to size.